Short & sweet: Safety stock and basic requirements

The basic requirement corresponds to the forecast average requirement per time unit, e.g. per month. The task of the safety stock is to absorb deviations between the forecast basic requirement and actual consumption, such as those resulting from excess consumption, delivery delays or under-delivery. The safety stock thus serves to ensure the level of delivery readiness. The amount of safety stock depends on the predictability of an item requirement.

Our tip: Most ERP systems use mathematical methods that require a so-called normal distribution (Gaussian distribution) of demand to forecast basic requirements and determine safety stock. However, this is only the case for a small percentage of items. Basic requirements and safety stocks are systematically miscalculated in this way, which can lead to stock errors of up to 40%.

If you are interested, we will be happy to analyze whether your basic requirements and safety stock are ideally matched. Just give us a call.

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Prof. Dr. Andreas Kemmner
Prof Dr Kemmner is Co-CEO of the Abels & Kemmner Group and has carried out well over 200 national and international projects in 30 years of consulting work in supply chain management and restructuring and was the only publicly appointed expert for the profitability assessment of industrial companies in Germany for over 10 years. In 2012, he was appointed Honorary Professor of Logistics and Supply Chain Management by the WHZ. The results of his projects have already received several awards.
Picture of Prof. Dr. Andreas Kemmner

Prof. Dr. Andreas Kemmner

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