In a nutshell: The reorder point

A simple disposition procedure is the reorder point procedure. It works with a reorder point, often referred to as a reorder point, which automatically triggers procurement when the stock level falls below.

Procurement is therefore consumption-oriented (pull principle) and not deterministic (push principle). The reorder point must be dimensioned in such a way that it covers the requirements until the end of the replacement period. It therefore results from the sum of the safety stock and the basic requirement within the replacement period. Short replenishment times therefore lead to low reorder levels, while long replenishment times lead to high reorder levels. The reorder point procedure is therefore more suitable for materials with short replenishment times.

Our tip:

As the demand behavior of a material can change, the reorder point must be checked and adjusted regularly. As a rule, reorder points are set too high, as the reorder point is increased manually if a material shortage occurs. It then often remains at a high level, as excessively high inventories are not discovered in day-to-day operations, but only through corresponding analyses in inventory controlling. In your ERP system, set the reorder point procedure to dynamic reorder point calculation in order to keep the reorder point at an appropriate level at all times. If your ERP system does not have this function, regularly determine the correct reorder points outside the system. If you have any questions, just give us a call.

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Prof. Dr. Andreas Kemmner
Prof Dr Kemmner is Co-CEO of the Abels & Kemmner Group and has carried out well over 200 national and international projects in 30 years of consulting work in supply chain management and restructuring and was the only publicly appointed expert for the profitability assessment of industrial companies in Germany for over 10 years. In 2012, he was appointed Honorary Professor of Logistics and Supply Chain Management by the WHZ. The results of his projects have already received several awards.
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Prof. Dr. Andreas Kemmner

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